Sunday 8 April 2018

WHY CRUISER BIKES HAVE HIGH RAKE ANGLE ??

You might have noticed that the angle of inclination of the front shock absorbers is high in case of cruiser whereas in racing bikes it is kept low.Have you ever wondered the reason behind this.
First of all let us understand what this angle of inclination known as.It is known as castor angle or rake angle.The caster angle or castor angle is the angular displacement of the steering axis from the vertical axis of a steered wheel in a carmotorcyclebicycle or other vehicle, measured in the longitudinal direction. It is the angle between the pivot line (in a car an imaginary line that runs through the centre of the upper ball joint to the centre of the lower ball joint) and vertical. 
Rake angle has a crucial role in a motorcycle’s handling characteristics. Generally speaking (means there are exceptions), the greater the rake angle, the more stable the motorcycle is at higher speeds. It is normally accepted that the responsiveness of a motorcycle’s handling is inversely corresponding to the rake angle values. More precisely, the smaller the rake angle, the more agile the bike is. If you take a look at a chopper and a superbike, you will be able to notice the rake difference between the two.
To better understand this, let us take Honda CBR250 and Bajaj Avenger, as both motorcycles are from  different categories, they have their own characteristics. Let us get into the comparison, Honda CBR250 has a rake angle: 26°, as we all know, Honda CBR250 offers excellent cornering capabilities and it is very flickable, but does not offer a straight-line stability. Coming to Bajaj Avenger, it has a major difference in its rake angle compared to Honda CBR250, this is influenced by the good high-speed stability of the Avenger, but making a U-turn requires a high steering effort.

So,if the rake angle or castor angle is high it leads to better straight line stability but cornering capability is reduced.On the other hand.lower castor angle leads to excellent cornering but reduced straight line stability.

KNOW WHY REAR TIRES ARE THICKER THAN FRONT TIRES IN MOTORCYCLES !!

You might be wondering why motorcycles have thinner front tires than rear.Well this article aims to provide the reason behind it.

First of all let us understand why thick tires are required at rear.In case of motorcycles the maximum weight is on the rear tires so we need thicker tires to withstand that load.Also motorcycles are rear wheel drive vehicle which means the engine drives the rear wheels so thicker tires are required to maintain stability.Also thicker tires increase the grip which also adds to stability to the vehicle.
Now in case of front tires,if we increase the thickness of front tyre then the grip will increase but this increased grip will take much effort of the driver in order to turn the vehicle so the front tires are thinner than rear tires.Also thinner tires cuts a considerable amount of cost.
So these are the reasons why thinner tires are used in front of a motorcycle.If you liked this article share it with friends and let them know.

Saturday 7 April 2018

KNOCKING : REASON AND SOLUTION EXPLAINED !!!

Knocking is a phenomenon of generating unwanted pressure wave which create unpleasant sound and can damage engine wall during combustion in engines. Knocking is largely associated with SI engines. It occurs due to self-ignition of unburned charge into combustion chamber.
When two flame fronts in SI engines collide, they produce an unwanted pressure wave which generates unpleasant sound (knock-knock) and can damage engine wall. Learn more about how Engine knocking works in this article.

Engine Knocking : 

Process:

Knocking is mainly associated with SI engines. It depends on auto ignition quality of fuel. The higher auto ignition temperature causes lower down knocking tendency. To understand whole concept of knocking let’s look out the combustion process.
When the piston reaches at TDC after compression, the spark plug produces spark which ignite the compressed mixture and starts the combustion process. It ignites only those part of mixture witch is in contact with spark plug and generates a main flame front which further ignites the whole mixture. This will generate a high temperature and pressure force inside the cylinder. This burnt part of mixture (combustion products) separate the fresh mixture from spark plug to the other end of the cylinder. As this flame front expands, it compressed the unburned part of the charge. This compression increases the temperature and pressure of unburned part of mixture. If the temperature of this part reaches its auto ignition temperature, it will ignite from other end and a new flame front starts moving towards opposite direction of main flame. When both of these flame fronts collide, it will generate a high pressure wave which produces an unpleasant sound and also damage the cylinder wall.

Factor affecting knocking:


Any factor which tends to decrease auto ignition temperature of charge or tends to ignite the charge except spark plug will affect knocking. Main affecting factor are given below.

Density factor:

The lower dense charge generates low energy and lower rise in temperature thus avoid knocking. If the density of charge decrease, will decreases the knocking tendency. The factors which affect the density of charge are as follows:

Compression Ratio
Increase in compression ratio will increase density of charge thus increase knocking tendency.

Mass of the charge induced:
The mass of charge depends on throttling or supercharging. A reduction in mass of induced charge, reduce the knocking tendency.

Time Factor:

The lower the time available to auto ignition will decrease the knocking tendency. The most affecting time factors are:

Engine Turbulence:
Turbulence reduces the ignition lag or time available for auto ignition. So increase in turbulence will increase the main flame speed and reduce ignition lag, thus reduces knocking tendency.

Spark Plug Location:
To reduce time available for auto ignition, spark plug should locate in order to have minimum flame travel for proper combustion. Generally spark plug located at center to reduce the tendency of knocking.

Engine Size:
As the engine size increase will increase the flame travel thus increases knocking tendency.

Combustion Chamber:
Combustion chamber design play main role in flame travel. The more compact the combustion chamber has minimum flame travel distance thus reduce knocking tendency. Also, the hot spot in combustion chamber should be avoided which can ignite the charge.

Temperature Factor:

Any factor which increases the temperature of inside gases will increase the knocking tendency. These are

Inlet Temperature of Mixture:
More the inlet temperature of mixture, increase tendency of auto ignition thus increase knocking tendency.  

Supercharging:
Supercharging increase both mass and temperature of inside the cylinder thus increases tendency of knocking.

Temperature of Combustion Wall
It will play main role in knocking. The higher the temperature of wall, more chance of auto ignition, thus more chance of knocking.

How to fix knocking:

We have known about knocking phenomenon and factor affecting it. The most methods are used to avoid knock are as follows.

  • Spark plug location should select to minimize the flame travel distance.
  • By proper cooling of Engine wall.
  • Combustion chamber is so design which has less hot spot and higher turbulence.
  • Uses higher auto ignition temperature fuels or add additive in gasoline to increase its knocking temperature.
  • Higher engine speed will reduce knocking.
  • Reduce compression ratio.
  • Reduce supercharging to avoid knocking. 

MODES OF HEAT TRANSFER : CONDUCTION,CONVECTION AND RADIATION EXPLAINED !!

Heat, energy that is transferred from one body to another as the result of a difference in temperature.Heat will always be transferred from higher temperature to lower temperature independent of the mode. The energy transferred is measured in Joules (kcal or Btu). The rate of energy transfer, more commonly called heat transfer, is measured in Joules/second  (kcal/hr or Btu/hr). 

Heat is transferred by three primary modes:


  • Conduction (Energy transfer in a solid)
  • Convection (Energy transfer in a fluid)
  • Radiation (Does not need a material to travel through)

CONDUCTION :

Conduction is the transfer of heat between substances that are in direct contact with each other. The better the conductor, the more rapidly heat will be transferred.If one body is at a higher temperature than the other, the motion of the molecules in the hotter body will vibrate the molecules at the point of contact in the cooler body and consequently result in increase in temperature.   The amount of heat transferred by conduction depends upon the temperature difference, the properties of the material involved, the thickness of the material, the surface contact area, and the duration of the transfer. 

Metals are good conductors of heat, while gaseous substance, having low densities or widely spaced molecules, are poor conductors of heat. Poor conductors of heat are usually called insulators. The measure of the ability of a substance to insulate is its thermal resistance. This is commonly referred to as the R-value (RSI in metric).  The R-value is generally the inverse of the thermal conductivity, the ability to conduct heat.

Typical units of measure for conductive heat transfer are:

Per unit area (for a given thickness)
Metric (SI) :  Watt per square meter (W/m)
Overall 
Metric (SI) :  Watt (W)  or kilowatts (kW)

CONVECTION :


When a fluid, such as air or a liquid, is heated and then travels away from the source, it carries the thermal energy along. This type of heat transfer is called convection. The fluid above a hot surface expands, becomes less dense, and rises.There are two types of convection: natural and forced. In case of natural convection, the fluid in contact with or adjacent to a high temperature body is heated by conduction. As it is heated, it expands, becomes less dense and consequently rises. This begins a fluid motion process in which a circulating current of fluid moves past the heated body, continuously transferring heat away from it. In the case of forced convection, the movement of the fluid is forced by a fan, pump or other external means.  A centralized hot air heating system is a good example of forced convection.  

Units of measure for rate of convective heat transfer are:
Metric (SI) : Watt (W) or kilowatts (kW)

RADIATION:


Radiation is a method of heat transfer that does not rely upon any contact between the heat source and the heated object as is the case with conduction and convection. Heat can be transmitted through empty space by thermal radiation often called infrared radiation. This is a type electromagnetic radiation . No mass is exchanged and no medium is required in the process of radiation. Examples of radiation is the heat from the sun, or heat released from the filament of a light bulb.

Typical units of measure for rate of radiant heat transfer
Metric (SI) ——Watt per square meter 

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ENGINE CONTROL UNIT-SIMPLE AND PRECISE INFORMATION !!

ECU-Engine control unit, is a control unit that controls your engine. It determines the amount of fuel, ignition timing and other parameters whether a bike or a car needs to keep running smoothly.

Your bike or car equipped with it has got many sensors that continuously monitors the engine. The ECU reads the input values and decides what is the correct value required at the given condition. The input values can be collected from various sensors like crankshaft position sensor, air temperature sensor, oxygen sensor, Throttle position sensor and gives the data values to the ECU.

So a bike equipped with an ECU don't have a carburetor instead it uses a fuel injector to deliver the fuel. Suddenly if you raise the throttle, the ECU can sense it and can deliver the optimum amount of air/fuel required. 

Suppose If you ride your machine in a hilly terrain on higher altitudes more than 4000 metres, the oxygen level will be marginally less when compared to the sea level. The bike which uses an ECU will be more efficient when compared to a carburetted one, since it optimizes the right amount of fuel to be delivered for the changing conditions in environment. Optimum performance and efficiency - both can be obtained by using an ECU.

DIFFERENCE BETWEEN CRANKSHAFT AND CAMSHAFT EXPLAINED !!

Crankshafts:

The crankshaft is an engine component that converts the linear (reciprocating) motion of the piston into rotary motion. The crankshaft is the main rotating component of an engine and is commonly made of ductile iron.
All major components of the engine like piston,connecting rod etc. are supported by this shaft.

Construction Of Crankshaft:

A crankshaft is simply the same as an eccentric, except the eccentric is a much smaller diameter than the shaft itself Crankshaft length mainly depends on number of cylinders are present in engine .Firing order also considered while designing the Crankshaft .

Location :  Crankshaft is located in crank case . On Crankshaft, Connecting rods and pistons are mounted. The crankshaft rides on bearings which can wear down over time. The bearings support the crankshaft and also the rods which connect the pistons to the crankshaft.

Applications :It actually part of an engine where the power is available , and this power is transferred in the form of torque to clutch and thereby  gearbox and wheels.The main function is to convert liner motion of the piston to useful rotary motion.


Camshafts:

Camshaft is a part of engine which is responsible for opening and closing of exhaust and inlet valves.As the engines work they need to breathe out exhaust gases and take in fresh air ( charge) for the next cycle to take place . All these processes need to take place at a designated time with respect to each other. These processes are timed through opening and closing of valves and actuation of fuel pumps through a actuating mechanism which is triggered by movement of the crankshaft. The camshaft comes into picture here. The Crankshaft drives through a belt or chain drive the camshaft on which the inlet,exhaust, fuel pump cams are fitted for each unit when the crankshaft rotates it in turn rotates the camshaft which precisely actuate the valve and fuel pumps.

Construction Of Camshafts:
 A camshaft is a long bar with egg-shaped eccentric lobes, one lobe for each valve and fuel injector.
The relationship between the rotation of the camshaft and the rotation of the crankshaft is of critical importance. Since the valves control the flow of the air/fuel mixture intake and exhaust gases, they must be opened and closed at the appropriate time during the stroke of the piston. For this reason, the camshaft is connected to the crankshaft either directly, via a gear mechanism, or indirectly via a belt or chain called a timing belt or timing chain.

Location : Depending on the location of the camshaft, the cam operates the valves either directly or through a linkage of pushrods and rockers. Direct operation involves a simpler mechanism and leads to fewer failures, but requires the camshaft to be positioned at the top of the cylinders.
Applications :This shaft receives the power from crankshaft  (1:2) and operates the engine valves through cam and follower mechanism(generally mushroom headed follower is used to reduce friction b/w cam and follower).

WHY REAR WHEELS IN AUTO-RICKSHAW ARE TILTED OUTWARDS ??

You might have seen that rear wheels of auto rickshaw are tilted outside.What is the purpose of this?Does it not lead to tyre wear?We will all discuss about this here.
First of all we should learn about an amazing concept which is known as "Camber angle." 

Camber angle is the angle made by the wheels of a vehicle; specifically, it is the angle between the vertical axis of the wheels used for steering and the vertical axis of the vehicle when viewed from the front or rear.If the top of the wheel is farther out than the bottom (that is, away from the axle), it is called positive camber; if the bottom of the wheel is farther out than the top, it is called negative camber.So,in case of three wheeler we have positive camber.
Now let us understand why this positive camber is provided in auto rickshaws.
A three wheeler or what we call as auto rickshaw  generally transports a whole lot of passengers.(at least 6 passengers in the passenger bay) in a single trip. That is approximately 360 kg(considering each passenger's mass to be 60 kg). In figure above if you see the image depicting positive camber,you will notice that the tire contact patch is more towards the region near the outside tire wall. This is the scenario when the rickshaw is in unloaded condition. 


Now when the rickshaw gets loaded , the normal force due to the weight of the passengers causes an anticlockwise moment on the axle supporting the wheels, making the wheels to attain neutral or no camber condition. Thus when the vehicle is loaded there is greater contact patch thus better traction.

If the wheels had the neutral camber in the static unloaded condition, during the loaded scenario the wheels will reach the negative camber alignment resulting in reduced contact patch and uneven tire wear(near the inside tire wall).